Are you aware of the UN38.8 Lithium battery certification?

We are all familiar with Lithium batteries and their increasingly popular application in electrical devices. For designers they are the go-to power supply and are used in their millions in a number of configurations. However, their use comes with a cautionary note, and this can be summarised in the old saying of “buyer beware”. These batteries have the potential to be a hazard. The battery must be safe and reliable for its intended use.

One of the questions you should ask of the vendor is, “does the battery meet the UN38.8 standard, set by the United Nations?”

Why is this question so important?

A UN38.8 certified lithium battery will have undergone a series of rigorous tests to show they withstand the physical and environmental hazards expected during intended use. It goes without saying that any product using a certified battery will not only be safer, but likely last longer too.

The responsibility to ensure that Lithium batteries meets standards falls upon the seller, but many buyers and sellers of electronic products across the globe are unaware that international regulatory bodies require this certification prior to shipping these goods. This opens up the possibility of uncertified batteries being offered for sale, usually at a bargain price.

There are 8 tests in the certification process, and each one must be passed in order to receive certification. This testing helps to provide an important safeguard for product developers, product sellers and lastly consumers. These tests are to ensure that a battery will not rupture, leak, disassemble or combust during transportation or during the products intended use.

The 8 tests are:

  1. Altitude simulation.
  2. Thermal testing.
  3. Vibration testing.
  4. Shock testing.
  5. External short circuit.
  6. Impact and crush.
  7. Overcharge.
  8. Forced discharge.

If a product is going to have a Lithium battery incorporated, then we would recommend only using batteries which have the appropriate UN38.8 certification. This will help to protect against using poor quality or faulty batteries which could ultimately provide customers with greater satisfaction and safety.

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UKCA Marking – What you need to know

Britain’s exit from the European Union is affecting how people in the UK have to run their businesses. Some businesses have been greatly affected whilst others remain largely unchanged. Within the sphere of new product design there are some changes required, for now the new requirements are not far reaching and should be easy for most businesses to comply with. Part of these new requirements is UKCA marking.

The UKCA mark applies to most goods that previously required a CE mark. Currently technical requirements for the standards remain the same. For example, products are still subject to GPSR and, as before operate on the understanding that any product must be safe for intended use. If there is legislation specific to the type of product then this should take president. For example, both Toys and Electrical Equipment still have their own standard. These were previously referred to as “harmonised standards” from the EU but are now termed as “designated standards” and are published by the UK government.

UKCA marking came into effect on 1 January 2021. However, to allow businesses time to adjust to the new requirements, businesses will still be able to use the CE marking until 1st January 2022 in most cases. At the start of 2022 the UKCA marking must be present at least as a label affixed to the product or an accompanying document. And then from 1st Jan 2023 UKCA marking must be permanently attached to the product.

This does not apply to existing stock, for example if your goods were fully manufactured, CE marked and ready to place on the market before 1 January 2021. In these cases, your goods can still be sold in Britain with a CE marking.

There are however some cases when businesses need to apply the new UKCA marking to goods being sold in Great Britain immediately from 1 January 2021. When asked for clarification on which goods have this requirement the government Goods Regulation Team advised the following:

“You will need to use the new UKCA marking immediately if all the following apply to your product:

• it is for the market in Great Britain
• it is covered by legislation which requires the UKCA marking
• it requires mandatory third-party conformity assessment
• if conformity assessment has been carried out by a UK conformity assessment body and you haven’t transferred your conformity assessment files from your UK body to an EU recognised body before 1 January 2021”

As well as the marking of products there are some changes to third party test house certification, record keeping and declarations of conformity.

Sated Design’s recommendation during this transition period is that it would be best to exercise an early awareness of CE and UKCA for your project. Consult a third-party test house who are established Notified Bodies in both the UK and EU, and who specialise in the particular area of standards, compliance and certification your project requires. This will help make sure the most efficient route to compliance is adhered to.

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Positive News Please!

Currently you cannot escape the doom and gloom being depicted in our media; and yet in manufacturing we’re seeing a very different picture.

It is true that businesses have challenges but that is not new, business is a challenge all the time and there are always problems. Businesses are used to this and it stimulates their natural response to understand the challenge, innovate solutions and implement strategies that will move them not only past the problem but into success.

If there was ever a good news story, it would be the way our manufacturing industry is rising to the challenge of 2021. If there was ever a time when the nation needed a good new story full of hope for the future now would be the time.

So why doesn’t the news media refocus its attention and give some exposure to those businesses who are doing great things? Surely there is worth in articles featuring the ways in which businesses have managed (and continue to manage) through the pandemic. We feel this could provide not only some great stories but be a way of sharing ideas to support other businesses.

At Sated Design we feel we are a typical example of what’s happening in businesses across the UK. We are supporting those staff who can work from home, we are managing transport to and from home and providing a safe environment for those who remain in the office. We are still here for our clients and our suppliers who rely on us. It’s business as (the new) normal.

Sated’s Director Chris Howsam says “The New Year has brought us new enquiries from established clients and new prospects. It’s clear to us that there’s a desire for many to come out of covid-19 in the starting blocks and ready to go.”

He adds “it is time we celebrated some positive news and where better than a look at our manufacturing industry and the fantastic way they are rising to the challenge of 2021?”

So come on Journalists, Editors, TV Producers… can we see some reporting on the efforts being made by businesses, and in particular our manufacturing industry to secure our economy and make 2021 a better year than it is at the moment”.

If you are about to embark on a new pleasure product development and would like to know more about how we can help you on your journey, contact us today.

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Season’s greetings from Sated Design

As we draw a close on the year 2020, we reflect on how tough it has been for everyone and we feel we need a rest and to recharge our batteries.

Despite our own challenges, as a business Sated Design has adapted to new ways of working and remained open for business – on hand to support our clients at every step. However, we know many others have not been so fortunate. This has been tough to see and we hope that the worst will soon be behind us all.

Director Chris Howsam says “the world seems to have been occupied with doom and gloom for a long time and it is easy to forget that tomorrow is a new day with new hope and new dreams. We have taken the approach that we can’t change the past, but we can hold our heads high, go forward and make the best of what we have”.

He continues, “we wish all of our clients and colleagues a safe and restful break over the holidays. Our seasonal message going into 2021 is this, ‘New Year + New Energy + New opportunities = New success’ and this is a sentiment we hope many will adopt as their own”.

Do you have an idea for a new adult pleasure product you wish to bring to market in 2021? Would you like a little help to guide you through the journey of making it a desirable reality?

Contact us to start your project.

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Avoiding energy poverty

Christmas is coming and on most of our ‘wish lists’ there is bound to be an electronic device of some sort – mobiles phones, big TV, games consoles, smart tech products; the list of those products is endless and demonstrates how significant our dependence on electricity is today.

Currently the electricity that makes our lives safe and convenient is mostly derived from fossil fuels and concerningly there are only so much of those to go around. At current usage levels, oil and natural gas are set to run out in the next 40 years but we all know that our global population is increasing at a staggering rate and with more people, comes more demand. We also live in a world that demands convenience where products wait in sleep mode to spring into action at the press of a remote or call of an app. These devices create a huge background demand on electricity because they are never completely ‘off’.

If we don’t have sufficient capacity in our National Grid to cope with energy demand, the result will inevitably be black outs such as those the nation saw in the 1970s. Can we imagine how catastrophic that will be to our industries as well as our workplaces and personal households?

The blame for this lack of generating capacity, in the UK at least, is a refusal by successive governments over decades to face up to the demands of an out of control demand on electricity and to plan for a capable infrastructure. Here in the UK our power plants are outdated and will be decommissioned one by one throughout the next decade with those planned to come online suffering cost over runs and delays. Staggeringly, there does not appear to be any realistic succession plan for when they go offline and yet we creep closer and closer towards this inevitability and resulting possibility of dealing with the reality of energy poverty.

There clearly is a shared concern from energy providers. After the Government’s latest announcement that all new vehicles need to be Electric Vehicles (EV) by 2030, a report by the Distribution Connection and Use of System Agreement (DCUSA) warned that “electricity networks in Great Britain are not designed to accommodate the significant additional demand of certain consumer devices (such as EV chargers) presents”. This has resulted in new powers being sought to allow energy providers to essentially turn off high-drain devices when demand is too high.

Not an ideal solution for a nation used to the convenience of having access to energy sources as and when they need them or being told to switch to EVs. It literally could mean you wake up in the morning and your EV went uncharged overnight.

The real answers regarding energy generation and policies for fair use remain with governments but in the meantime we all need to assist in avoiding the very real threat of energy poverty and get more used to being a part of the solution.

Product Designers can do our bit too by designing products with zero energy in mind. A movement towards smarter products with the ability to learn and then predict when they will be used by their owner will mean they can disconnect at an appropriate time rather than be on standby.

Let’s create something great together.

If you have got an idea for a great new pleasure product and want to consider how it can be designed with energy efficiency in mind, we will assist you through your journey. Even the most accomplished will require assistance which is where our expertise is invaluable. We work closely with all our clients to ensure they have all the support they need.

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Avoiding DIY Patents

The adult toy industry is notorious for unscrupulously copying great ideas. Both securing effective Intellectual Property Protection (IPP) and taking swift and aggressive action to stomp out copy cats are both crucial to maintaining your competitive edge. IPP legally identifies you as the originator and owner of your idea and gives you exclusive rights to exploit it so it is absolutely critical to your business.

There are a number of ways to protect the intellectual property of your idea. It is recommended that you speak to an IPP expert such as a patent attorney at the right time to select the best forms of protection for your product.

There are many free patent databases that you can use to carry out your own searching, but professional patent searchers and patent attorneys who specialise in such services will almost inevitably find documents that are more relevant than those found by a novice searcher.

A DIY patent is not the best approach and can do more harm than good. It is so important to seek expert legal advice!

Here at Sated Design, many of our clients initially reached out to us because we work so closely with a firm of leading Intellectual Property specialists in our network and are therefore familiar with their methods and requirements. We work with these specialists to protect the IP of your sex toy invention idea by providing descriptions of claims and supporting illustrations of any new IP created. In addition to providing you with reassurance, this may also reduce search and filing fees significantly.

Releasing details of your idea into the public domain without protection may jeopardise the chances of your IPP applications being granted, giving your competitors an opportunity to get the idea to market before you. Our top tip is that if you need to discuss your idea with anyone, such as a supplier, use a Non-Disclosure Agreement (NDA) document to ensure that all parties regard the discussions as confidential.

If you’ve got a new pleasure product idea and require assistance taking it to the point of manufacture, we can provide help at any step of the way.

Contact us today.

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Innovate UK Smart Grants

For many the coronavirus pandemic is becoming a catalyst for change, whether it be personal or work related. The phrase “new normal” now resonates on a global scale. For the critics, potentially our “new world” means mass unemployment, recession and a crippled economy. As a result of the lockdown many businesses are facing financial challenges as they head into the final quarter of 2020. New Product Development seems to appear way down on the priority list for a lot of companies, however investing now in the early stages of designing a new product will actually help you be ahead of the game once we regain some global stability.

There are financial lifelines available from the Government to encourage and assist you with this in the forms of kickstart grants and (what we focus on in this article) a new round of Innovate UK Smart Grants.

The latest round of Innovate UK Smart Grants, launched last month, closes at 11am on the 25th November and businesses of any size can apply for a slice of £25 million. This open UK grant funding programme has a specific purpose of supporting game changing ideas to develop new products that have significant global market potential. Applications are welcomed for NPD across all sectors including Sextech, where this industry is reportedly worth over $30 billion and estimated to be growing at an annual rate of 30%.

To be in with a chance of winning a grant, the key to your application is to demonstrate you have clearly considered your new product’s innovation, global market potential and the target customer’s needs. This is where utilising a Product Design Consultancy like Sated Design could be the key to your success.

We can assist with a feasibility study which will demonstrate to the judges that you have determined whether your NPD is do-able. We can undertake a risk assessment which will demonstrate that you have considered the end user of the new product. We can also assist you with completing your application for smart funding and if successful, most excitingly, we can help you make your ideas a reality, taking your product idea to the point of manufacture when it becomes a market ready product!

Our services can be tailored to suit your needs – we are well adapted to itemise our service and can step in and out at any stage. In our online portfolio you will find an extensive list of successful pleasure products we have helped bring to market. We have completed many projects over the last decade – some of which have gone on to win coveted industry awards – and our skills, experience and expertise are invaluable.

Contact us today and let us satisfy your needs for quality, innovation and great product design.

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The truth about micro plastics

“Snowing plastic” in the Arctic; Microplastic pollution near to the summit of Wales’s highest mountain. Plastic Pollution may have been a topic of discussion for some time but the full extent of its impact on the environment needs urgent action to understand and mitigate.

According to a recent article, in Europe alone, approximately 42,000 tonnes of intentionally added microplastics are released into the environment annually. Finding this material in remote locations such as the ones mentioned above is deeply concerning.

The European Commission believed they had the answer in preparing to introduce a ban on the use of microplastics in cosmetics, detergents and paint products produced and sold in the EU. However, there is now a fear that the result of this ban will be a swap for even smaller nano plastic material that could potentially be more toxic and more harmful.

This news is incredibly frustrating. Micro plastics have been found in almost all environments that have been investigated worldwide so this problem is very real and isn’t going to go away. It appears that currently, finding a true solution is hampered by a documented “significant knowledge gap”. If this is the case, how can a way forward be found?

For those of us in an industry which works with plastic every day, it is imperative that we try to act positively to improve the use and reduce the burden of unwanted plastic. We need a clear plan of action from our government, which is based on a collective, well informed opinion that spans the globe. It is irresponsible to make recommendations that have not been fully risk assessed by agencies who have the knowledge to successfully carry these out.

The fact that plastic material is being found in the remotest parts of our world means that time is of the essence and we need that solution now.

We are a full service agency who are very conscious of the part we play in tackling the environmental costs of launching new products. If you are likeminded and would like a little help through the journey of making your pleasure product a desirable reality, get in touch today – we may just be able to help you.

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How we conquer the “waste mountain”

A recent report carried out by Material Focus resulted in some astounding and deeply concerning statistics. UK households and businesses alone produce 1.45 million tonnes of electrical waste a year and un-recycled household electricals cost over £370m a year in lost materials like gold, copper, aluminium and steel. Imagine this on a global scale and you get a stark picture of just how much of a problem mounting electronic waste is. Why?

Because mining metals causes pollution and impacts weightily on climate change. Toxic materials ending up in landfill leach into water courses, soil and air and become a huge long-term problem in the environment.

The recent coronavirus pandemic is in the process of kick starting a global recession. History has shown us that during these times of hardship in the past, consumers have been encouraged to spend, spend, spend and get the economy going again.

But considering this research, we ask is that really the right or the responsible approach?

We don’t need more of the same old stuff!

In reality, what we need is the ability to buy products that are made with reclaimed material and more easily repairable in the first instance, but failing that, are made easier to recycle at the end of their life. As consumers we have a right to consume, but also a duty to be considerate consumers and effective recyclers.

There are ways that help could be at hand here. Supporting local repair services and repair cafes will assist in tackling the mounting issue of global e-waste. Imagine if those forced into unemployment during the pandemic could upskill and utilise government apprenticeship schemes to learn how products work with a view of offering a fixing service to the product users. This kind of scenario would encourage employment and tackle the issue of e-waste head on.

Manufacturers could play their part and keep stock of spare parts, making these readily available to the ‘fixers’. Designers too have their part to play by creating new products with repair in mind; considering the ease of disassembly, material separation for recycling and intuitiveness to fix.

It might all sound rather idealistic but with so many points of intervention in the materials economy, if we all take a moment to unite and look at the part we play in it, we can see where we can be a part of the solution too.

Out of sight, out of mind is not a way to deal with this problem. The coronavirus outbreak has created its fair share of tragedy but we can also see it as a catalyst for positive change and a vital opportunity to reset our relationship with our planet.

Do you have an idea for a new adult pleasure product? Would you like a little help to guide you through the journey of making it a desirable reality? Get in touch today – we may just be able to help you.

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Sated Design welcomes a business boom during lockdown

With the UK reportedly heading for a recession, there’s one industry that appears to be bucking the trend. Sales of sex toys went through the roof during lockdown and job retention schemes have provided many with time and space to take stock and make plans for the future.

These two factors have meant business is booming for one Devon-based company that specialises in designing adult toys and pleasure products for manufacture.

Sated Design have been assisting adult sex toy companies develop quality and innovative products for over a decade, many of which have gone on to win coveted industry awards. Their list of clients range from large international companies, SMEs and lone private inventors.

The team is headed by Director Chris Howsam who has an extensive career in product design spanning 35 years. Operating from his office in Teignmouth, Chris and his team of designers offer a range of services to those looking to develop the next best sex toy product.

Chris explains “what we do at Sated is quite unique. A sex toy has an intimate and personal context that makes them unique to each user. The designer has to be tuned in to the unique ergonomic and psychological aspects of a sex toy and the way in which the user interacts with it. For every new innovation in our lives there will be someone thinking about adapting it into a sex toy!”

He continues “since lockdown in March, we’ve seen an increase in enquiries from lone private inventors with an idea for a new product. We’ve also had enquiries from companies who have a product range already but used their time in lockdown to review what they offer. Coupled with this has been an increase in web traffic to our site sateddesign.com which is up 30% for the same period last year”.

There have been some outstanding innovations over the past years. Products are now more stylish, safer, cleaner and easier to care for then ever before. This has resulted in increased sales globally. Sated Design have been at the forefront of these changes, often pushing the boundaries with complex mechanical design and aesthetic styling.

Chris is often asked what advice he would give to an aspiring inventor, starting out in the world of sex toy design.

His response is always “Keep an eye on the latest advances in manufacturing, electronics, materials, and trends because all of these can be the catalyst for great ideas for sex toys. Don’t be shy and don’t be afraid to try things because if you want to improve people’s well-being and enjoyment of life through sex toys you design then you might learn a few things for yourself along the way.”

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