Here be Monsters!

In the quest for high power batteries to provide us with more convenience in our electrical devices, humanity has embarked on a high-speed journey, pushing off the tarmac, onto the tracks and now careering over unmarked territory. Like the seafaring charts of old, the empty places are filled with depictions of horrible beasts and warnings, stating “here be monsters”. 

Let’s explain this further….

Irrespective of where we derive electrical energy, it must be stored if we cannot use it immediately. Batteries are used for this purpose and there are many different types of battery that have been developed to meet the demands of their application. When a battery needs to be compact, offer high power, and be fast-charging, the designers generally turn to lithium battery technology. This type of battery is ubiquitous in disposable products -– power tools, EVs, mobile phones and far too many others to mention.

Because lithium chemistry batteries have a high-power density, even a partially charged battery has enormous potential to cause damage if that energy is uncontrollably released. Mechanical damage to the battery can initiate this so it is vital that products containing these batteries are disposed of correctly. Every day there are fires caused by batteries at recycling centres, in street rubbish bins and in refuse collection vehicles. The close proximity of other fuel items often leads to these fires becoming major incidents. 

Another cause of battery fires occurs when the power within the battery is not safely managed,  often because of due to it being incorrectly manufactured, installed or charged. When those safety measures fail or are absent, a battery effectively turns into a self-igniting incendiary. A lithium battery fire is very difficult to extinguish and the chemical breakdown results in huge clouds of dense toxic smoke being emitted instantaneously. The effects in a small space are very frightening and extremely dangerous.

Here be the monsters!

The battery or its chemistry is not actually the monster; it is the unscrupulous manufacturers of the batteries and the chargers saving a few pennies in the design of the monitoring circuitry, reducing the integrity of the mechanical protection, or quite frankly, not caring that they are making every penny of profit they can by ignoring both moral and legal requirements to provide safe products. 

They are not the only monsters. There are the monsters who tear the planet apart and provide the raw materials to feed this frenzy of battery power. There are the monsters who turn a blind eye to the damage being done in the name of progress. There are the monsters who sell products, not fit for purpose, to those who feel they cannot do without them. There the are monsters who mark products with compliance symbols to deceive everyone else in to thinking products are as safe as they can be. 

Sadly, this long list of monsters is ever increasing because the ways and means of trapping and neutralising them has not developed as quickly as the monsters have exploited the opportunity to thrive. 

Some of these things we cannot do much about but there are some monsters we can be alert to, and keep out of our lives. These include:

– Challenging our trust that everything we buy is safe, especially if the item is suspiciously low value, is an unknown brand or comes from a drop-shipped source obtained online.

– Considering the reasons behind the rules and regulations we are asked to comply with. Although these can appear frustrating, some regulations really do make sense, especially about recycling and those in user guides. 

– Correctly disposing of battery powered products at recycling centres or drop off points.

– Only charging battery products while you can monitor them. 

If we all follow these simple rules, these monsters become far less dangerous to us and our planet. 

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Funding Your New Product Development

April sees the start of a new financial year for most businesses. Once the year end is out of the way, it’s a good time to start planning your future activity and look at any new product development opportunities you might have been considering for a while.

Taking a great product to manufacture takes time and money, however there are funding opportunities in existence to help with this process. In this article we’ll look at ways of supporting and funding fledgling businesses.

The Business Support Finder and Find a Grant platforms are really useful for identifying any possible sources of Government funding for your business. There are also companies out there like Fund Onion and Fin point who run business finance platforms that match small business owners to their most suitable lenders for free. You can also make use of Grant Writers, like Grant Up to help you plan and write your application.

However, you can investigate and apply for funding yourself and if you fit the criteria, you can use these grants to help you on your way to getting your product manufactured whether you are an individual or a business.

Below are a few options to help point you in the right direction:

Barclays Eagle Labs
The Eagle Labs can help whether you are a start up or scale up business. The Digital Growth Grant will fund training resources and opportunities for entrepreneurs, including a Learning Management System providing virtual training to over 10,000 businesses and training modules created for young people to inspire the next generation of UK entrepreneurs.

Seed Enterprise Investment Scheme
The Seed Enterprise Investment Scheme (SEIS) is designed to help small, early-stage companies raise equity finance by offering tax reliefs to individual investors who purchase new shares in those companies. Businesses can receive up to £150,000 through the scheme.

British Design Fund
The British Design Fund is an early stage investment fund that specifically invests in, and provides support for early stage UK product design and manufacturing companies.

Syndicate Room
Syndicate Room is an organisation that enables members of the public to invest in the same projects as professional “lead” investors, while providing everyone with the same economic terms and legal protections. Lead investors will conduct their own valuations and due diligence before investing, and members of the public will benefit from the reassurance that their money is being invested in a promising project.

South West Enterprise Fund (SWEF)
If you are aged between 18-30 and based in the South West region, this fund offers start up businesses grants up to £2,000 to start or grow your new business venture.

Crowdfunding
Crowdfunding has revolutionised the way businesses and projects are funded, allowing small start-ups to use the power of the internet, social media and engagement to raise funds from a number of investors.
You can read Hillside Product Design’s Crowdfunding article to find out more detail about how to best utilise these platforms.

Sated Design have further financial advice partners to get you set-up from the outset and help you fund getting your product to market. Just contact us for the most up to date information.
Please reference Sated Design and/or Hillside Product Design Limited if you contact any of these parties.

And then when you’re ready, we can help to make your new product idea a reality!

One final tip is to check with HMRC or an Accountant that you are doing things in the right order. For example, a start-up company would need to consider things like VAT and R&D tax credits but if these aren’t done at the right time, you might find that you are not able to claim everything you are entitled to.

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Designing for availability

The march of digitalisation continues but like an army which can only march on its stomach, can digitalisation sustain itself? We are learning of more restrictions placed on microchip exports. These are only adding to the shortage problem that has been affecting the electronics industry for some time.

Even before the covid pandemic, a global shortage of semiconductors was making life difficult for those of us involved in new product development, never mind everyone else in manufacturing!

Semiconductors are used in everything from mobile phones to military equipment; essentially any digital product requires semiconductors. The coronavirus pandemic exacerbated this problem and created the perfect storm with the closure of factories and the demand for technology increasing massively due to more people home working and home educating. Now everyone is catching up and those with deeper pockets are, quite frankly, being selfish and buying out everything they can get their hands on.

The result of this perfect storm has affected the availability of other components as well and created huge supply chain disruptions for manufacturers and new challenges within new product development.

It’s not all doom and gloom. At Sated Design we will work with electronics designers to consider the use of alternative components and then facilitate a clean implementation. By looking again at a product specification and asking the right questions it is possible to move forward and in some cases have increased functionality for the end user.

At Sated Design we have the knowledge and experience to support you as you adapt to an unstable parts market and help you make the best of a difficult situation. If you’d like to talk to us about how we can help, please get in touch.

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UKCA – Countdown to compliance

The UKCA mark applies to most goods that previously required a CE mark. In April last year, our sister company Hillside Product Design published an article about the new UKCA mark which came into effect on 1st January 2021. According to Government requirements, many businesses would still be able to use the CE marking until 1st January 2022 to allow them time to adjust to the new UKCA.

At the start of 2022 the UKCA marking must be present at least as a label affixed to the product or an accompanying document. From 1st Jan 2023 UKCA marking must comply with specific regulations that apply to the product.

This all sounds pretty straightforward; you would think, however concerningly, there appears to be a lack of understanding, or even knowledge of this requirement with many of the UK-based manufacturers we are speaking to. This suggests that come next year this is potentially going to be a problem for any who did not comply.

The new UKCA is a legal compliance, therefore markings must be appropriately displayed with newly manufactured products by the start of next year. With a deadline of less than 8 months away this could easily catch many manufacturers on their back foot.

UKCA marks must conform to certain size requirements. This means manufacturers will need to find space to integrate the new UKCA mark. As this is a compliance requirement, manufacturers have no choice but to do this and yet potentially this is going to cost a lot of money and, even more worryingly, a lot of time and inconvenience to implement.

There is frustration at this new legislation with some questioning whether the new UKCA is really necessary. Our position is that this is a regulation and will therefore need to be adhered to. Our advice is to address this early on and make adjustments that meet requirements.

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